Compared to traditional injection molding machines, servo injection molding machines have multiple advantages, and the following are some of the main advantages:
1. Energy saving and efficient : The servo injection molding machine adopts servo motors, which can adjust the operation status of the motor according to needs to achieve efficient energy utilization. Compared to traditional injection molding machines, servo injection molding machines can save a lot of electricity consumption, with a power saving rate of up to 35% -80%.
2. Precision Control : The servo system can achieve precise closed-loop control of pressure and flow during the injection molding process, improve product repeatability, and meet the requirements of ultra precision injection molding. This high-precision control helps to improve the overall quality of the product.
3. Fast Response : Servo motors have fast dynamic response capabilities, with only ± 0.5 milliseconds from 0 to rated speed, improving the efficiency of processed products by approximately 2%.
4. Low noise operation : Servo motors have low noise during operation, which helps improve the production environment and reduce noise pollution.
5. Reduce maintenance costs : Due to the small number of moving parts in servo motors, this reduces the maintenance requirements of the machine and also reduces the possibility of malfunctions during operation.
6. Improve production efficiency : The fast response and precise control capabilities of servo injection molding machines have significantly improved production efficiency, shortened production cycles, and increased output.
7. Intelligent Control : The servo drive system can automatically adapt to complex production environments, adjust production parameters in real time to meet different production needs, and improve production flexibility.
8. Integrated Design: Integrated design simplifies the system structure, reduces the possibility of system failures, lowers maintenance costs, and brings greater economic benefits to enterprises.
9. Improving product quality : By precisely controlling various parameters during the injection molding process, the servo system can significantly reduce the size deviation of the product, ensure the consistency of product weight, and thus improve the overall quality of the product.
10. Reduce production costs : Servo injection molding machines effectively reduce production costs and improve production efficiency by precisely controlling energy consumption during the production process.